Polystyrene button badges use a moulded plastic base that supports both standard round formats and custom-shaped designs. Shapes include square, rectangular and fully custom outlines based on supplied artwork. Size and thickness vary across the range, influencing print area, edge profile and overall visibility. The material provides a stable front surface for print while allowing non-circular badge production, which is not possible with traditional metal formats. Larger badges allow more detailed artwork and layout flexibility, while smaller formats suit simple logos and short messaging where space is limited.
The badge is secured using a rear pin, positioning the printed face flat against clothing. The structure maintains shape without bending, while remaining lightweight for distribution. Custom shapes are used to align with logos, product outlines or campaign themes, creating a direct visual connection between the badge and the message. Larger sizes increase visibility in group settings, while smaller badges are easier to distribute in volume for events, promotions or awareness campaigns.
Full colour digital print is applied across the badge surface, allowing gradients, fine detail and edge-to-edge designs. The print follows the selected shape, ensuring consistent alignment and clear reproduction across all formats.
Things People Ask
What are polystyrene button badges?
Polystyrene button badges use a moulded plastic base that allows multiple shapes and sizes. The structure supports both standard round badges and custom outlines. The material enables consistent print application across all formats.
Can badges be made in custom shapes?
Custom shapes include square, rectangular and fully tailored outlines based on artwork. The badge can follow a logo or campaign design. Shape selection depends on design requirements and intended use.
How do polystyrene badges compare to metal badges?
Polystyrene allows custom shapes, while metal badges are generally limited to round formats. Weight and structure differ between materials. Selection depends on shape requirements and distribution needs.
Is full colour printing available?
Full colour digital print supports detailed artwork, gradients and fine text. The print is applied across the badge face and follows the selected shape. This ensures accurate reproduction of branding elements.
When are custom shape badges used?
Custom shape badges are used in campaigns, product launches and events where the badge outline reflects branding or theme. The format allows the badge to visually match campaign elements and improve recognition.
