Choosing Between Die Cast And Die Struck Medallions
One of the first decisions when designing a custom medallion is selecting the manufacturing method. Die struck medallions are produced by pressing the design into metal, creating sharp raised and recessed details that work particularly well for logos, text and traditional medal designs. Die cast medallions are manufactured using a mould, allowing more complex shapes, cut-outs and three-dimensional features to be incorporated into the design.
Neither method is universally better, as each offers different advantages. Die struck brass and die struck iron medallions are often chosen for sporting events, recognition programs and commemorative awards, while die cast medallions are popular when organisers want a unique shape or more intricate design. The intended appearance, level of detail and event objectives often influence which option is selected.
Should I choose a brass or iron die struck medallion?Die struck brass medallions are often selected when a heavier feel and more prestigious presentation are required. Die struck iron medallions can provide a more economical alternative while still producing detailed designs and attractive finishes.
What are the advantages of a die struck brass medallion?Die struck brass medallions are known for their crisp detail, clean edges and quality feel. They are commonly used for championship events, corporate recognition programs and awards where presentation is particularly important.
Can medallions be made in custom shapes?Yes. Die cast medallions are especially well suited to custom shapes and can incorporate internal cut-outs, unique outlines and sculptured elements that are difficult to achieve with traditional die striking.
What finish looks best on a custom medallion?The answer depends on the design. Antique finishes highlight raised and recessed detail, while bright gold, silver and bronze finishes create a cleaner appearance. The artwork and intended presentation usually influence the most suitable finish.
Can small text be reproduced on a medallion?Yes, although readability depends on the medal size, manufacturing method and font style. Designs containing extensive wording often benefit from a larger medal size to ensure important details remain clear.
Sales Tip: Consider the medal finish earlyA tip from Megan on our sales team:
The finish can have as much impact on the final appearance as the artwork itself. Deciding between antique, bright metal or colour-filled designs early in the process often helps produce a stronger medal design.
Choosing The Right Manufacturing Method
The appearance of a medallion is often influenced as much by the production method as by the artwork itself. Die struck brass medallions are known for their crisp detail and traditional presentation, die struck iron medallions provide an economical alternative, and die cast medallions allow greater flexibility for custom shapes and complex designs. Finishes such as antique, bright gold, silver and bronze can further change the character of the award. Understanding these differences early in the design process can make it easier to create a medallion that suits the event, budget and recognition objectives. If you'd like a recommendation, just reach out — we know this range well.
